TURN KEY PROJECTS FOR CLEAN ROOMS

INGECLIMA proposes global concept solutions

Our understanding of global concept:

Atend companies, with the requirement to manufacture in specific controlled conditions from start up until successful finalization of the project.

Scope of our global concept offer
Our services cover the following areas:

Turn key projects for Clean rooms
Turn key projects for Bio Safety laboratories
Air filtration and treatment
Energy production and distribution
Media supply production and distribution
Ramp up and hook up of production equipment
Treatment of biologically contaminated effluents

At INGECLIMA we offer solutions and help in processes optimization to companies within the industrial and building services´ sector. This capability has it's source in our continuous efforts on documentation, investigation, research and training in each and every of our product areas.

Our solutions are based and linked to:

Consulting and supervision: Together with our partner companies of ALBIAN GROUP, we are able to consult and supervise processes according to the Good Manufacturing Practices for facilities and laboratories GMP and BPL.

Design: From basic to detailed engineering we develop projects to execute, which satisfy the technical and economical needs and requirements of our clients.

Procurement: Together with our client we select equipment, which is compatible for integration with other installations.

Supply and Installation of critical systems:

Project Management: Our Project management applies reasonable criteria to guarantee the development of the project covering costs, quality and timely follow up.

Monitoring and Control: Together with IRATI CONTROL we implement a Monitoring Data aquisition system, which visualises function status and alarm faults of the equipments, monitoring and filing data according to GAMP standards and 21 CFP annex 11 specifications

Validation Master Plan:

Testing en Commissioning:

Qualification

Training

Execution and Operation:Our subsidiary ASISTECLIMA, optimises the operation of the systems by minimising the operative costs through their technical assistance and professional maintenance service.

IMPACTS OF CONTAMINANTS AT INDUSTRIAL MANUFACTURING

ARCHITECTURAL

In accordance with the architectural design of the project, we provide finishings for classified clean rooms by self supporting panels, make TECNIPURE, especially developed for this use, finished with phenolic resin, galvanised sheet steel metal painted or in stainless steel and filled with polystyrol or mineral wool.
Doors, Make TECNIPURE, with its frame work have been designed in curved form in order to avoid dust accumulation and to allow easy cleaning.
Modular or continuous suspended ceilings, Make TECNIPURE, allow access for convenient maintenance of the installations.

INSTALLATIONS

Constant innovation drives us for all installations in turn key projects. Optimise them with higher grade of perfection is for us a question of resources and research. This is one of our main keys, we use for continuous optimization of our Know How and capability, by this we develop installations with strict requirements including:
Air filtration and treatment
Control of temperature, humidity, room pressure at the classified areas
Modular finishings with special panels
Metal suspended ceilings, continuous or modular and accessible
Continuous floors without cracks
Special doors with curved framework to allow easy cleaning or air tight for laboratories according to "LSB-3"
Integrated special lighting for clean rooms
Integrated electrical installations
Hydraulic circuits for purified water and DI water
Informatics control system
Ramp up and Hook up of production equipment
Continuous particle measurement
Various installations (purified water, steam, compressed air, vacuum systems, etc.
Final and routine validation
"D.Q." "I.Q." "O.Q." protocols

COMPLEMENTARY EQUIPMENT

In order to guarantee correct functioning of the clean room areas, it is necessary to study its internal and external interactions such as personal and material flow, so that all risks are minimised to archive the required clean room conditions

INGECLIMA designs and manufactures taylor made equipment for complete integration with architectural concepts, installations and production processes.

• Air lock for pass through of materials or waste with sterile filtration.
• Air lock with biological decontamination and automatic and programmable biocide gas injection.
• Air lock for cleaning with air jet nozzles for product entrance to clean room area.
• Air showers for personal access.
• FINTEGRATED LF UNITS for ISO-5 (A-grade) zones.
• GMP bench for personal.
• Work benches and shelves made of phenolic resin. Integrated with finishing panels.
• Lockers and other furniture for locker rooms made of phenolic resin.

APPLICATION AREAS

Pharmaceuticals
Veterinary
Microelectronics
Food
Hospitals (surgery rooms and bio-contamination)
Biotechnology
Chemical industry
Optical
Development and Research
Micromechanics